- Experience diagnosis of digital transformation by value chain in the manufacturing sector.
- Presenting the current level of digital transformation and direction for improvement by diagnosing the level of each value chain.
Factory Solutions
Samsung SDS Nexplant, driving platform-based manufacturing intelligence
Empowering digital transformation across all sectors
As the complex, sophisticated design of products in Industry 4.0 calls for exponential growth in data volume and advanced micro-manufacturing processes & machines, businesses are challenged with issues that require superhuman capability. While IT technology puts together your resources and data analytics helps autonomous control of the resources across plant, manufacturing and logistics & facility, 3D/AR/VR visualization will complete digital transformation.
Trends
Smart manufacturing is a must, not an option
-
A rapid, flexible response to changes in sales and supply chainAutomate all processes, by integrating and managing all production resource. Control them remotely and make a flexible changes in line operation quickly at a sudden market change. -
Growing needs on data utilization to prevent equipment failures and to improve operation rateCollect structured and unstructured data in real time at IoT platform, and analyze massive data on AI platform. Establish the patterns and rules for detection of equipment abnormalities, and improve facility efficiency. -
Intelligent inspection to improve production qualityAdopt deep-learning algorithms to find and categorize an unstructured and defected image automatically. Improve product quality eventually.
Major Services
Specialized services for manufacturing intelligence
- Fully utilizing plant engineering data Paperless operations and cost reduction
- Minimized lead time Shorter project duration & enhanced productivity
- Real-time defect detection Higher yield & quality
-
Optimize design and deliver the outcome faster through design collaboration and design-build service & solutions
- P&ID-based, intelligent ELM service
- Private BIM Cloud service
- Remote office-site collaboration -
Optimize productivity of equipment/materials, and reduce construction time and costs with management solutions
- Productivity analytics for equipment
- BIM-based tracking of materials
- Progress monitoring and management with drones -
Detect anomalies fast and accurately, and take prompt actions on site to operate facility in safer and more efficient ways
- AR-enabled smart O&M service
- Quality assurance for infrastructure operations
- Monitoring of SOC facility maintenance
- Cloud-native manufacturing system development/operation platform The first-in-industry platform service Integrate processes end-to-end, from production, execution, quality control to logistics
- Manufacturing IoT platform connecting 65,000+ equipment Realizing hyper-connectivity, hyper-intelligence
- Full control over global production sites Uninterrupted operation 24/7 Enhancing manufacturing competitiveness
-
Realtime control & integrated management of processes, resources and tools increase product/process productivity
- MES
- Integrated monitoring system
- Scheduling/dispatching system
- Remote control of factory PCs -
Timely response to the market through PI in product design, R&D and validation
- Data management system
- External partnership structure
- Automated design/validation -
Big data/AI solutions detect defects and causes, increasing yield & quality
- Big-data quality/yield analytics
- DL-based vision inspection system
- Engineer collaboration system -
Optimum operations with management/control/analytics solutions increase tool productivity
- Automatic tool data collection & RC
- Equipment engineering system
- IMS for facility assets
- From planning to operation End2End Service
- Powered by proven solutions Integrated service platform
- Optimized control over 50,000 logistics facilities Across 40 sites worldwide
-
HW+SW converged solutions optimize transport of materials and goods
- Optimum layout/flow design
- Optimum in-/outbound control, production facility I/F
- Optimum route search, traffic control
- Transfer routing in process logistics -
HW+SW converged solutions maximize efficiency in in-/outbound logistics and storage
- Integrated monitoring, metrics management
- Transfer error analysis, failure management/actions
- Predictive tool maintenance -
Tool control & integrated monitoring ensure a stable manufacturing environment
- Monitoring & remote control of HVAC & power facilities
- Realtime monitoring of pumps, chillers and scrubbers -
Build a safe, compliant manufacturing environment for business sustainability
- Detect & fast respond to gas leaks
- Integrated disaster prevention for realtime safety management
- Worker position tracker
- Intelligent CCTV footage analytics
- ERP Improve business efficiency and global competitiveness by intelligent ERP
- SCM Optimize SCM utilizing AI Technology and Cloud Computing
-
CRM
Maximize marketing efficiency & performance through customer data analytics
- EHS Support sustainability management through integrated environment & safety management
-
[ERP] Provide stable operation service based on Samsung's global system operating know-how
- Provide high-quality operation services enabled by intelligent automation technology
- Develop Intelligent ERP powered by new digital technology such as OCR, RPA, M/L, etc. -
[SCM] Optimize SCM with the next-generation cloud-based service powered by AI
- Provides automated demand forecasting and insights by using AI/ML
- Enhances supply chain performance through scenario based planning and incremental planning
- Offers a mobile service that enables real-time visibility throughout the manufacturing, distribution, and sales network -
[CRM] Develop a technology platform that reflects the characteristics of the customer's business and operational environment
- Data integration, agile-based solution application and customization development
- Best of breed solution implementation service
- Solution-based process automation Service -
[EHS] Support for corporate sustainability management through integrated environment & safety management
- EHS management system construction development
- Mobile and AR-based safety inspection system establishment development
- Gas emission monitoring system construction development service
- Environment & safety risk quantification and visualization service
-
Video
Intelligentization of all manufacturing areas based on platform
As manufacturing processes and facilities are advanced to produce high-end products, explosive amounts of data are generated. Analyze large amounts of data quickly and optimize operations to implement an intelligent factory
Integrated offering
Provide total IT service specially designed for manufacturing
※ Click the configuration offering.
- Service
- DT Assessment for Manufacturing
- Plant intelligenc
- Manufacturing intelligence
- ogistics/Facility intelligence
- Legacy system intelligence
- Solution : PLM, Process : Development
- Solution : MES, Process : Purchase
- Solution : FMS, Process : Production
- Solution : SCM, Process : Logistics
- Solution : CRM, Process : Marketing/Sales Distribution
- Solution : ERP, Process : Service
- Solution : MIS, Process : Business management
- Global Partner Solutions
- Platform
- SDS Enterprise Platform for Manufacturing
- R&D/Production/Quality data integration & distribution - Data Catalog
- Reuse and share algorithms/analysis models - API Catalog
- Analytics/Conversational/Visual Intelligence - Brightics AI
- Data collection, Operation and Management - Brightics IoT
- 3D data exchange & visualize - Nexplant 3D eXcellence
- Infra
- Samsung SDS Cloud
DT Assessment for Manufacturing
Plant intelligence
- Efficient and optimized service for design, construction, procurement and operation
- Pre-verification for construction engineering between the design site and remote site of construction based on BIM data
Manufacturing intelligence
- Productivity improvement on manufacturing site, quality improvement, unique and powerful solutions and services for cost reduction
- Product design/optimization and cooperation, full automation of smart factory, AI-based product quality analysis, detection of abnormal operation of facilities real time and creation of global operation environment
Logistics/Facility intelligence
- Optimization of facility relocation within the process (e.g. material, semi-final product, final product)
- Secure safe manufacturing environment through infrastructure facility control and integrated control (e.g. gas/electricity/ HVAC facility control)
Legacy system intelligence
- Provide services in consulting, establishment and operation for core systems of electronics/manufacturing (e.g. ERP, SCM, CRM)
- Provide optimized system establishment/operation services based on various successful cases
Nexplant MES
The most optimized automatic facility control can quickly respond to sudden changes of products. Nexplant MES enables users to enhance productivity, reduce the downtime and maintain quality with efficient cost.
SCM
SCM will be supported by the customized planning operation by improving demand prediction accuracy based on data analysis and considering the characteristics of clients' business, which helps reduce the lead time for decision making and maximize supply chain operation efficiency.
CRM
Digital Marketing service brings together diverse data sets scattered across various channels and systems to enable a 360 analysis of the customer view and manage the customer journey based on buying behavior data fed in across the entire lifecycle, from awareness and purchase to promotion and service.
ERP
Services to establish/operate the customized ERP system will be provided depending on the characteristics of business type based on the long history of ERP experience and best practices of Samsung, global No. 1 company.
This is the next generation's ERP with the combination of intelligent automation technology, which helps maximize work productivity, realize real-time management and immediately respond to market changes.
SDS Enterprise Platform for Manufacturing
SDS Enterprise Platform will quicky and digitally transform the manufacturing site based on the hybrid cloud platform that is optimized for corporate work environment, which helps provide a new innovative value to companies.
Brightics AI
This is a platform to provide not only collective and predictable analysis but intelligent and prescribing analysis: this integrated AI platform intuitively analyze various data (e.g. real-time, unstructured) and provide the analysis result in a visualized manner.
Brightics IoT
Brightics IoT optimizes data collection, operation and management system, which connects IoT devices to big data solution and legacy system
Nexplant 3D eXcellence
Netplat 3D eXcellence can provide a variety of service by freely utilizing heterogenous 3D data, which makes the platform unique in a way to help utilization of 3D data on site.
SDS Cloud
Hybrid cloud service that is optimized for corporate work environment from consulting for cloud introduction to migration and efficient integrated operation and cloud end-to-end service.
Features
Samsung SDS Enterprise Platform Optimized for Manufacturing
Quickly innovate your manufacturing sites with a platform-based development environment.
By leveraging the digital platform, business applications can dramatically accelerate adoption. Shortening the development period will speed up new line building and product production.
-
Quality innovation driven on big data platform
-
Analyze the data collected at the manufacturing site with the models, generated by the AI big data analytics platform. Suggestions how to improve production efficiency and quality are ready.
-
Flexible service development based on common platforms
-
Significantly shortens the time and resources, required to to build and apply development infrastructures. Manage your resources and budget effectively centered on dashboard.
-
Easy migration from legacy system towards latest technology
-
Connect ERP, CRM, MIS and systems required in manufacturing to a newly-developed environment. Adopt the latest technology such as Blockchain, IoT and AI.
-
Case Studies
Domestic Electronics Component Manufacturer
Establishment of Enterprise Asset Management
With the establishment of the facility management system, the company is now able to reduce inventory and purchase cost by optimizing the life cycle of facility and component replacement, improving facility performance, securing visibility of facility components and improving efficiency in component supply.
Domestic Automobile Parts Manufacturer
Establishment of Smart Factory
The company has applied process realignment and a new system throughout the entire manufacturing for 30 factory lines nationwide.
As a result, the company has become able to improve work efficiency, prevent user error and find out/track manufacturing process information.
Domestic Electronics Assembly Company
Establishment of Platform for Quality Analysis in Assembly Manufacturing
The company has established a quality analysis platform for the entire company through Brightics AI by securing data regarding quality of process of components, manufacturing, sipping and arrival to the market in order to establish a smart quality management system.
Global Electronics Manufacturer
Integrated energy management system based on data analytics
Partners have secured the ground for energy reduction through energy visualization at workplaces, which enables them to have responsible operation of the facilities and systems.
Global Electronics Manufacturer A
Realization of data-based environment/safety/health system
The global standard EHS platform has been established based on new technologies as well as standardization of EHS system work process, which enables the company to respond to Korean and overseas laws and regulations and prevent environment & safety accidents.
Global Electronics Manufacturer
Global SCM System Implementation
We built the global sales and production plan management system over different product groups, including mobile and home appliances of manufacture and sales subsidiaries all over six continents. Since all employees all around the globe share the same information anywhere, any time, it is possible to have quick and transparent decision-making. Also, SCM operation efficiency has escalated by increasing the forecast accuracy using the new technology, including distribution data analysis and AI-based sales forecast, and preventing out-of-stock.
Pharmaceuticals
Implement SCM System Reflecting the Characteristics of Pharmaceuticals
Pharmaceuticals needs to establish a manufacturing plan reflecting regulations for each country and customer. Also, it needs demand management considering the transparency of the distribution route and diversity of the distribution channel. Through SCM solution from Samsung SDS, establish the “Demand-Supply Consensus-based Plan System” which reflects the characteristics of pharmaceuticals and leads to the decrease of inventory cost and increase of operational efficiency.
Global Manufacturing
Public cloud for global manufacturing system
There is an increasing demand for integrated and flexible management of the Manufacturing Execution System (MES) for global expansion. To accommodate these customer needs, Samsung SDS transitioned the MES to the public cloud for the reliability, processing speed and performance at a similar level as on-premise environments.
High-tech Company A
Automation saved 240,000 work hours in a year for a high-tech enterprise
By applying Brity RPA solution to all processes, including manufacturing, development, sales, and quality assurance, the efficiency of repetitive tasks and routine monitoring and reporting processes can be greatly enhanced.
Global Manufacturing
Cloud platform (PaaS) for global expansion and operation of MES
The Manufacturing Execution System (MES) needed to expand in global production more flexibly and actively. Samsung SDS applied cloud-based architecture and platform(PaaS)-based standard development/operation environments to reduce IT cost and reinforce manufacturing stability.
Samsung Electronics Austria
AI-based demand forecasting for logistics cost reduction
Samsung Electronics Austria forecasts demand with Brightics AI to avoid overstocking and wasting money in logistics, maximizing sales opportunities.
Use Cases
Closer to an intelligent factory
-
Intelligent quality inspection driven by deep learningMeasure and categorize various defected images automatically with deep learning algorithms. Technology improves the quality as a whole. -
Rapid market response through process automationAutomate production processes using AI based rule setting. By controlling facilities automatically, respond to a market demand quickly. -
big data analytics for facility maintenance prodictionAccumulate and learn data on the level of facility deterioration, frequency and level of abnormality. Analyze the cause of abnormality, and propose the time to inspect. -
Intelligent logistics for manufacturing sitesPredict and fix the logistics equipment' potential failure based on AI. Improve the operation rates of logistics equipment -
Customer Data IntegrationCombines and integrates customer information managed by various departments helping businesses expand the customer base. Provides valuable business insights from customer data which enables personalized marketing. -
Marketing Platform Implementation
Proposes a new way to build a platform where enterprises can identify new business opportunities and manage data efficiently through customer data integration.
Recognition
Samsung SDS acknowledged by global experts
Gartner
[Recognition] Samsung SDS is positioned in the Gartner 2021 Magic Quadrant for Industrial IoT Platforms.
in Magic Quadrant for Industrial IoT Platforms, 2021, Gartner2021
IDC
Samsung SDS was positioned as a Major Player in the 2021 APEJ IDC MarketScape for Vision AI Software Platform.
MarketScape Asia/Pacific (Excluding Japan) Vision AI Software Platform 2021 Vendor Assessment2021
Forrester
Samsung SDS in a list of the most significant Industrial IoT Software Platform Provider in The Forrester Wave™.
in The Forrester Wave™: Industrial IoT Software Platforms, Q3 20212021
IDG
Samsung SDS Nexplant is considered an important future tool for the smart factory strategy in defining the next-generation paradigm.
IDG Tech Dossier 2018Related Offerings
Find out more about our offerings
Nexplant MES
Leverage Samsung's manufacturing expertise to respond faster to the market
Learn more
ERP
Digital Core implementation for Intelligent Enterprise transformation
Learn more
AI
Brightics AI, A to Z of Data Analytics
Learn more
Brightics IoT
The fastest way to launch intelligent solutions for your business
Learn more
Cloud Transformation
End-to-end service from cloud consulting to implementation, migration and operation
Let’s talk
Whether you’re looking for a specific business solution or just need some questions answered, we’re here to help